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Extrusion plastic molds are integral components in the manufacturing process of continuous plastic profiles. These molds are specialized tools designed to shape molten plastic into specific forms as it is forced through a die. Given their critical role in producing high-quality plastic products, selecting the right extrusion mold is essential for efficiency, precision, and cost-effectiveness.
The choice of material for extrusion molds is crucial for their performance and longevity. Commonly used materials include:
Hardened Steel
Known for its durability and resistance to wear, making it suitable for high-volume production.
Stainless Steel
Offers excellent corrosion resistance and is ideal for applications involving corrosive materials or environments.
Aluminum
Lightweight and easy to machine, aluminum molds are cost-effective for lower-volume production or prototyping.
When selecting extrusion molds, consider the following features to ensure optimal performance:
Precision Engineering
Molds must be precisely machined to achieve tight tolerances and consistent dimensions in the extruded product.
Thermal Conductivity
High thermal conductivity materials help in maintaining uniform temperatures, which is critical for producing high-quality extruded profiles.
Surface Finish
A smooth surface finish reduces friction and ensures easy release of the extruded product, minimizing defects.
Durability
Molds should be made from materials that can withstand the high pressures and temperatures involved in the extrusion process.
Extrusion molds are used in a variety of industries and applications, including:
Construction
Production of plastic profiles such as window frames, pipes, and decking.
Automotive
Manufacturing of seals, gaskets, and trim components.
Packaging
Creation of plastic films, sheets, and containers.
Consumer Goods
Production of items such as tubing, hoses, and profiles for electronics.
Proper maintenance of extrusion molds is essential to ensure their longevity and consistent performance. Key maintenance practices include:
Regular Cleaning
Remove any residual plastic and contaminants to prevent buildup and potential damage.
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Inspection
Regularly inspect molds for signs of wear, cracks, or other damage that could affect performance.
02
Lubrication
Use appropriate lubricants to minimize friction and prevent wear on moving parts.
03
Storage
Store molds in a clean, dry environment to prevent corrosion and other damage when not in use.
04
High-Quality Output:
Precision-engineered molds ensure consistent and high-quality extruded products.
Increased Efficiency
Reliable molds reduce downtime and increase production throughput.
Cost-Effectiveness
Durable molds with long service life reduce the need for frequent replacements, lowering overall production costs.
Versatility
High-quality molds can be used for a wide range of plastic materials and profiles, offering flexibility in production.
Selecting the right extrusion plastic mold is crucial for achieving efficient, high-quality production of continuous plastic profiles. By considering factors such as material selection, precision engineering, and maintenance, manufacturers can ensure optimal performance and longevity of their extrusion molds. Partnering with reputable manufacturers and suppliers further enhances the reliability and quality of the extrusion process, making it a worthwhile investment for any plastic manufacturing operation.
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Main Products |
Metal Stamping Die, Stamping Processing, Plastic Injection Mold, Prototype tool, Injection Molding Parts, for Auto, Consumer Electronics, Appliance, Medical, Houseware etc. |
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Drawing Format |
Pro/E, AutoCAD, SOLIDWORK, CAD, STP, IGES, etc. |
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Mold Type |
Progressive die, single die, Manipulator transfer die |
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Mold Accuracy |
±0.003mm |
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Mould Base |
DME, SD, LKM, HASCO or Goutech Standard for specific parts |
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Mold Material |
SKD11,QC-10, DC53, S55C, asp23, HIGH SPEED STEEL |
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Mold Life |
50K-1Million Shots |
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Cavity |
Single cavity, multi-cavity |
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Mold Manufacture Equipement |
High speed CNC, EDM, Wire cutting, Grinding, Laser Marking, Drilling, Spotting machine |
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Tooling Surface Treatmetn |
Ticn, Tin, TiAlN, DLC, PVD |
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Qc Reports |
Samplies dimension report, 3-coordinate measurement data, CPK report, PPAP |
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Quality Control |
Strict quality assurance and inspection processes |
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Machining Process |
Milling, turning, drilling, tapping and sheet metal fabrication Stamping die-casting,Multistep machining |
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Production Volume |
Low to medium volume, prototype, and batch production |
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Certificates |
ISO9001:2008,SGS |
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Packing |
Vacuum packing, wooden box packing |
BSH was established in 2015. Our company located in Songgang Town, Baoan district, Shenzhen, China.We are mold designer,provide additional services ( CNC machining, MIM ,Injection,die casting ,polishing, deburring, sanding, drilling, tapping and so on ) To meet our customer's specifications. We also supply all kinds of surface treatment(painting, anodizing, power coating ,sand blast, chrome plating etc.).Now the factory is with 5000 square meter, company total assets is 15 million RMB ,and a staff of nearly 150 members and workers, among which there are 12 engineers and over 50 senior technicians, who can make 3D designing and technical drawings with CAD/CAM/CAE according to our customers' requirements , and use CNC Processing Center, EDM center, 3-coordinate measurer, NC imitating milling machine, large precision EDM, high-speed milling machines, spot machine, wiring machine and so on.
Vacuum packing, wooden box packing
1. One-Stop Service
We can provide one-stop service for all you need. Including design drawings, raw material you need, different processing, surface finish, assembling service, packing and shipping.
2. Free Prototyping
Rapidly provide free prototype let you check structure and quality first.
3. Small orders are accepted.
Our MOQ is 1PCS.
4. High Precision Fabrication
The parts we have produced can approach high precision to +/-0.01mm.
5. 100% Quality Control
We control quality in the whole production process (IQC,IPQC,FQC,OQC) with QC report.
6. Well -Known Brand Cooperation
We are reliable parterns of many big brand companies, BYD, Mitsubishi, Intel, Apple etc.
The recognize our product quality and service.
7. Professional Team
Our sales team and engineers can accurately understand the demands of clients and provide professional solutions.
http://www.bshmetal.com/