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High precision
Zinc alloy die-casting molds can produce parts with high dimensional accuracy and good surface finish, suitable for complex shapes and thin-walled parts.
High production efficiency
The die-casting process is fast, suitable for mass production, the mold life is long, and the replacement frequency is reduced.
High material utilization
Less material waste during the die-casting process, and unsolidified materials can be recycled and reused.
Strength and hardness
Zinc alloy has good mechanical properties, die-casting parts have high strength, high hardness, excellent wear resistance and corrosion resistance.
Complex shape molding
The mold can manufacture parts with complex geometric shapes, reducing the need for subsequent processing.
Diverse surface treatment
The surface of die-casting parts is suitable for various treatments such as electroplating and spraying to improve appearance and performance.
1. Mold design:
- Design the mold according to product requirements, considering materials, structures, cooling systems, etc.
- Use CAD software for 3D modeling and simulation analysis.
2. Mold manufacturing:
- Use high-strength and high-temperature resistant mold steel.
- Molds are manufactured through CNC machining, EDM and other processes.
3. Mold preheating:
- Preheat the mold to an appropriate temperature before die casting to prevent thermal shock and defects.
4. Alloy smelting:
- Heat the zinc alloy to a molten state and remove impurities.
5. Die casting:
- Pour the molten zinc alloy into the mold, quickly fill it under high pressure and cool it to form.
6. Mold opening and part removal:
- After cooling, open the mold, take out the casting, and perform deburring, trimming and other treatments.
7. Post-processing:
- Perform surface treatments such as polishing, electroplating, and spraying to improve appearance and performance.
8. Quality inspection:
- Perform size, appearance, mechanical properties and other inspections on the castings to ensure that they meet the requirements.
9. Packaging and warehousing:
- Qualified products are packaged and stored in warehouses for shipment.
Summary
Zinc alloy die-casting molds have the advantages of high precision, high efficiency, and high material utilization, and are suitable for the production of complex-shaped parts. The process includes mold design, manufacturing, preheating, alloy smelting, die-casting, mold opening and taking out parts, post-processing, quality inspection, and packaging and warehousing.
High precision: Able to produce parts with precise dimensions and smooth surfaces, reducing the need for subsequent processing.
High strength: Zinc alloy has high strength and is suitable for manufacturing parts that are subject to greater stress.
Good wear resistance: Zinc alloy is wear-resistant, prolongs the life of the mold, and reduces the frequency of maintenance and replacement.
Excellent thermal conductivity: Good thermal conductivity, faster cooling speed, and improved production efficiency.
Corrosion resistance: Good corrosion resistance to a variety of chemicals, suitable for harsh environments.
Easy processing: Zinc alloy is easy to process and suitable for the manufacture of complex shapes and fine structures.
Economical: Low material cost, high production efficiency, suitable for large-scale production.
Recyclability: Recyclable and reusable, in line with environmental protection requirements.
Good surface treatment performance: Easy to electroplating, spraying and other surface treatments to improve appearance and performance.
Low melting point: Low melting point, reduced energy consumption, and reduced equipment loss.
These advantages make zinc alloy die-casting molds widely used in the fields of automobiles, electronics, home appliances, etc.
Zinc alloy die-casting molds have been widely used in many fields due to their unique performance advantages, mainly including the following aspects:
Automobile Industry
- Applications: engine parts, gearbox parts, brake system parts, door locks, handles, etc.
- Advantages: high strength, wear resistance and corrosion resistance, suitable for manufacturing parts that withstand high stress and harsh environments.
01
Electronic Appliances
- Applications: connectors, housings, heat sinks, switches, sockets, etc.
- Advantages: high precision and good conductivity, suitable for manufacturing electronic components with complex shapes and fine structures.
02
Household Appliances
- Applications: washing machine parts, refrigerator parts, air conditioner parts, kitchen utensils, etc.
- Advantages: good surface treatment performance and corrosion resistance, suitable for manufacturing household appliance parts with high appearance requirements and durability.
03
Building Hardware
- Applications: door locks, handles, hinges, bathroom accessories, etc.
- Advantages: high strength and wear resistance, suitable for manufacturing building hardware that is frequently used and requires high durability.
04
Communication Equipment
- Application: mobile phone housing, antenna, base station parts, etc.
- Advantages: high precision and good electromagnetic shielding performance, suitable for manufacturing precision communication equipment parts.
05
Medical Equipment
- Application: surgical instruments, medical equipment housing, connectors, etc.
- Advantages: good biocompatibility and corrosion resistance, suitable for manufacturing high-standard medical equipment parts.
01
Toys And Gifts
- Application: model toys, souvenirs, decorations, etc.
- Advantages: easy processing and good surface treatment performance, suitable for manufacturing toys and gifts with complex shapes and exquisite appearance.
02
Aerospace
- Application: aircraft parts, satellite components, spacecraft parts, etc.
- Advantages: high strength and corrosion resistance, suitable for manufacturing high-demand aerospace parts.
03
Industrial Equipment
- Application: pump body, valve, gear, bearing, etc.
- Advantages: high strength, wear resistance and corrosion resistance, suitable for manufacturing industrial equipment parts under high load and harsh environment.
04
Lighting Equipment
- Application: lamp housing, heat sink, bracket, etc.
- Advantages: good thermal conductivity and surface treatment performance, suitable for manufacturing lighting equipment parts with efficient heat dissipation.
05
These application areas fully demonstrate the diversity and wide applicability of zinc alloy die-casting molds, making it an indispensable part of modern manufacturing.
|
Specification Item |
Parameter/Description |
|
Mold Size |
600mm x 500mm x 400mm (L x W x H) |
|
Material |
H13 Steel |
|
Cavity Number |
1 |
|
Mold Weight |
800 kg |
|
Mold Base |
Standard DIN |
|
Surface Finish |
Polished, Ra 0.1 µm |
|
Ejection System |
Hydraulic Ejection |
|
Cooling System |
Water Cooling Channels |
|
Runner Type |
Cold Runner |
|
Life Expectancy |
100,000 Shots |
|
Tolerance |
±0.02 mm |
|
Shrinkage Allowance |
0.6% |
|
Mounted Plate |
Yes |
|
Venting System |
Built-in Vent Grooves |
|
Mold Temperature |
200°C |
|
Injection Pressure |
800 Bar |
|
Clamping Force |
300 Tons |
|
Usage |
Aluminum Die-Casting |
|
Maintenance Interval |
Every 10,000 Shots |
Company Scale: Founded in 2004, the total assets of 20 million RMB. Covers an area of about 10000 square meters, owns more than 150 employees. Annual turnover of about 50 million RMB;
Zinc, aluminum alloy die-casting mold, injection mold, extrusion mold development and production.
Zinc, aluminum alloy die casting parts;
CNC computer gongs, precision machining, CNC CNC machining center, drilling, tapping, punching machine, batch of feng, grinding and polishing machining
Plastic injection parts
Powder metallurgy parts
Surface treatment (fully automatic dust-free workshop electrostatic spray, spray powder, sand blasting, vibration grinding, etc.
One-stop processing services!
The company has passed ISO9001:2008 quality system certification.
Vacuum packing, wooden box packing
http://www.bshmetal.com/